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Danish Crown's new pork processing plant at Horsens, Denmark, was inaugurated in May 2005.
Danish Crown's new pork processing plant at Horsens, Denmark, was inaugurated in May 2005.
 Pigs are slaughtered and the hides dehaired in the killing lines.
Pigs are slaughtered and the hides dehaired in the killing lines.
 Pigs are kept in a lairage system before being guided into stunning pens for slaughter.
Pigs are kept in a lairage system before being guided into stunning pens for slaughter.
Most employees at the plant work at the processing and cutting stations.
Most employees at the plant work at the processing and cutting stations.
 Every processing area has its own database, which allows production to continue in the event of problems with the primary system.
Every processing area has its own database, which allows production to continue in the event of problems with the primary system.
 By-products are immediately carried away from working points eliminating the risk of cross-contamination
By-products are immediately carried away from working points eliminating the risk of cross-contamination
The new plant is believed to be the largest pork processing facility in the world.
The new plant is believed to be the largest pork processing facility in the world.
 The plant can slaughter 78,000 pigs per week using the highly automated slaughter line.
The plant can slaughter 78,000 pigs per week using the highly automated slaughter line.
 Evisceration robot (ORION).
Evisceration robot (ORION).
Slaughter records for each of the animals are created, beginning with RFID tag scans.
Slaughter records for each of the animals are created, beginning with RFID tag scans.
The SureBeam process uses a high-energy electron beam to irradiate food.
The SureBeam process uses a high-energy electron beam to irradiate food.
 Fruit and vegetables being prepared for the irradiation process.
Fruit and vegetables being prepared for the irradiation process.
A selection of the types of fruit suitable for irradiation.
A selection of the types of fruit suitable for irradiation.
 Delicate papayas are particularly suitable for electron beam food irradiation.
Delicate papayas are particularly suitable for electron beam food irradiation.
 Ground beef ready for sale but not irradiated.
Ground beef ready for sale but not irradiated.
Irradiated ground beef ready to be packaged.
Irradiated ground beef ready to be packaged.
 The SureBeam equipment.
The SureBeam equipment.
 E.coli is the bacteria responsible for a number of deaths in meat food poisoning incidents.
E.coli is the bacteria responsible for a number of deaths in meat food poisoning incidents.
Drag style poultry chiller.
Drag style poultry chiller.
 Drag style poultry chiller - graphical representation.
Drag style poultry chiller - graphical representation.
 Inside a drag style poultry chiller.
Inside a drag style poultry chiller.
Tumbler for coating and flavoring processed meat.
Tumbler for coating and flavoring processed meat.
 One of the ten new ITGC refrigerated trucks.
One of the ten new ITGC refrigerated trucks.
 Selection of sliced meats processed at the facility.
Selection of sliced meats processed at the facility.
West Liberty Food's new plant at Mount Pleasant, Iowa.
West Liberty Food's new plant at Mount Pleasant, Iowa.
 The Meadowbrook Farms pork producer cooperative has completed its first pork processing plant.
The Meadowbrook Farms pork producer cooperative has completed its first pork processing plant.
An industrial standard control station for use on the pork production floor.
An industrial standard control station for use on the pork production floor.
A ham tattoo which is a fail safe in addition to the smart card tracking system for carcasses.
A ham tattoo which is a fail safe in addition to the smart card tracking system for carcasses.
Future plans include expansion of the facility to increase processing capacity, and to produce fully-cooked pork products and products for the European market.
Future plans include expansion of the facility to increase processing capacity, and to produce fully-cooked pork products and products for the European market.
The pork processing plant works on a two-shift system processing some 31,000 hogs per week.
The pork processing plant works on a two-shift system processing some 31,000 hogs per week.
A view of the fish processing plant prior to the new expansion.
A view of the fish processing plant prior to the new expansion.
 A typical BAADER filleting and processing machine used at the plant.
A typical BAADER filleting and processing machine used at the plant.
 A view of the fish processing centre's landing area for receiving the herring catches.
A view of the fish processing centre's landing area for receiving the herring catches.
Processing equipment inside the centre (fish heading and gutting equipment).
Processing equipment inside the centre (fish heading and gutting equipment).
 The catch - fresh Baltic herring.
The catch - fresh Baltic herring.
 Geographical location of the plant.
Geographical location of the plant.
A herring - the most popularly processed fish at the plant.
A herring - the most popularly processed fish at the plant.
 Following the completion of two new chicken processing lines at its Decatur plant, Wayne Farms is building a further processing facility on an adjacent site.
Following the completion of two new chicken processing lines at its Decatur plant, Wayne Farms is building a further processing facility on an adjacent site.
Wayne Farms Dutch Quality House chicken products.
Wayne Farms Dutch Quality House chicken products.
Platinum Harvest boneless chicken products.
Platinum Harvest boneless chicken products.
A Stein coating system helps produce both American breadcrumb and cracker meal coated chicken products.
A Stein coating system helps produce both American breadcrumb and cracker meal coated chicken products.
Stein high capacity fryer.
Stein high capacity fryer.
The DSI 624 chicken portioning machine.
The DSI 624 chicken portioning machine.
The trimming accuracy of the water jet portioning machine.
The trimming accuracy of the water jet portioning machine.
The DSI 624 chicken portioning system can be programmed to provide the exact portion size required for a particular product.
The DSI 624 chicken portioning system can be programmed to provide the exact portion size required for a particular product.
Inside the processing area showing the hygienically coated polyurethane floor.
Inside the processing area showing the hygienically coated polyurethane floor.
 Seafood processing underway.
Seafood processing underway.
 Salmon fillets being transferred for weighing and packaging.
Salmon fillets being transferred for weighing and packaging.
Avery Denisson labelling and packaging equipment.
Avery Denisson labelling and packaging equipment.
 The dispatch area.
The dispatch area.
 Tuna loin being processed.
Tuna loin being processed.
Tuna prior to being flown from the Maldives to the New England plant.
Tuna prior to being flown from the Maldives to the New England plant.
 AEW Delford Systems machines in action with five lines producing quality bacon.
AEW Delford Systems machines in action with five lines producing quality bacon.
 AEW Delford Systems Guardian 1000 checkweighers/metal detectors ensure that all the final packs meet the correct specification.
AEW Delford Systems Guardian 1000 checkweighers/metal detectors ensure that all the final packs meet the correct specification.
IBS 2000 high speed bacon slicers, totally waterproof G2200 check weighers and buffer lines which automatically regulate slicer output to ensure consistent packing rates.
IBS 2000 high speed bacon slicers, totally waterproof G2200 check weighers and buffer lines which automatically regulate slicer output to ensure consistent packing rates.
 APC Slicer, an automatic portion control slicers producing volumes of first class gammon steaks.
APC Slicer, an automatic portion control slicers producing volumes of first class gammon steaks.
 Bacon loins are stored at the correct temperature and tempered prior to slicing.
Bacon loins are stored at the correct temperature and tempered prior to slicing.
Brine injection and packing area.
Brine injection and packing area.
 Smokehouse.
Smokehouse.
 The equipment in the new plant is state-of-the-art.
The equipment in the new plant is state-of-the-art.
Organic pork is a large part of the production.
Organic pork is a large part of the production.
 The plant also produces ground beef for the manufacture of ready meals.
The plant also produces ground beef for the manufacture of ready meals.
 The Certified-Angus brand promises good quality beef.
The Certified-Angus brand promises good quality beef.
Chicken fillets and Chicken Kievs are also a large part of the production.
Chicken fillets and Chicken Kievs are also a large part of the production.
 The Five Rivers feed yards are a joint venture between Conti and Smithfield.
The Five Rivers feed yards are a joint venture between Conti and Smithfield.
 The plant will process some 5,000 head of cattle per day at full capacity.
The plant will process some 5,000 head of cattle per day at full capacity.
Smithfield Beef is some of the best produced in the US.
Smithfield Beef is some of the best produced in the US.
 The Five Rivers feed yards owned by Conti and Smithfield currently have over 800,000 head of cattle.
The Five Rivers feed yards owned by Conti and Smithfield currently have over 800,000 head of cattle.
 Five Rivers will be the main supplier to the new facility.
Five Rivers will be the main supplier to the new facility.
The Hutterite turkey growers needed to process their own birds to make a bigger profit.
The Hutterite turkey growers needed to process their own birds to make a bigger profit.
 Processing equipment at the Dakota plant.
Processing equipment at the Dakota plant.
 The Dakota plant will produce about 30% raw meat in full production.
The Dakota plant will produce about 30% raw meat in full production.
Part of the equipment to dispose of the offal following evisceration.
Part of the equipment to dispose of the offal following evisceration.
 Part of the plant will produce ready cooked meat for slicing at deli counters.
Part of the plant will produce ready cooked meat for slicing at deli counters.
 A turkey raised in South Dakota.
A turkey raised in South Dakota.
Fish is flown in from Iceland on a very tight turnaround so that the customer gets the freshest fish.
Fish is flown in from Iceland on a very tight turnaround so that the customer gets the freshest fish.
 Fish processing bread coating equipment.
Fish processing bread coating equipment.
 Waitrose are increasing their product range due to customer demand for their quality products.
Waitrose are increasing their product range due to customer demand for their quality products.
The new plant will increase the output of breaded products for Waitrose.
The new plant will increase the output of breaded products for Waitrose.
 The facility processes fish of many different kinds from all over the world.
The facility processes fish of many different kinds from all over the world.
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