WALTERWERK is a leading manufacturer of fully-automatic wafer baking machines for rolled sugar cones, waffle cones, ice-cream cones, wafer bowls, wafer rolls, wafer discs and all other sugar wafer products.
It also offers devices for wafer transportation, cooling, sorting and stacking, as well as batter mixers, feeding and dosing, sleeving units, conditioning devices and metal detectors.
JUPITER XP SUGAR CONE PRODUCTION PLANTS
JUPITER XP series sugar cone production plants, designed for high capacities, combine long-standing experience and state-of-the-art technology to meet the highest customer demands.
The highest-output wafer cone machine for large cones (such as waffle cones), is the JUPITER 159 XP, which produces approximately 9,500 cones/hr.
The largest standard industrial cone plant (for example ice-cream cones), is the JUPITER 234 XP, at approximately 14,000 cones/hr.
JUPITER X SUGAR CONE PRODUCTION PLANTS
The JUPITER X series of wafer baking ovens comprises plants designed for small and medium capacities.
It possesses the same advantages as the JUPITER XP series, including new insulation, baking chain guidance and the functional principle of the rolling unit.
The flexibility which rendered the standard wafer baking ovens series so successful is even significantly increased by the servo drives for the oven and the downstream equipment. Widened operator-convenience and a new baking plate design help to increase product quality, while the innovative heating-system reduces the energy costs.
WAFER ROLL BAKING MACHINES
WALTERWERK also offers sugar cone plants for the production of solid rolled sugar wafer rolls or small inner-diameter wafer rolls. Both kinds of wafer rolls can be produced with natural rim or trimmed rim. To produce wafer rolls with neat ends the machine will be equipped with an accurate cutting-saw; but wafer roll products with a natural rim are also possible.
Depending on the length of the sugar wafer product and on the rim, the capacities range from 4,000 wafer rolls/hr to 19,000 products/hr.
WAFER BOWL PRESSES
The BP 12 ch, BP 16 ch and BP 20 ch precision wafer bowl presses range in capacity from 3,600 sugar cones/hr to 6,000 sugar cones/hr. Cut, uncut and deep-drawn sugar wafer articles can be produced.
The WALTER fully-automatic and user-friendly bowl press BP has 12, 16 or 20 pressing stations. Mechanically-guided pressing tools lead to precise product results.
The tools can be changed very easily, noticeably shortening the changeover time. Different products can be produced on a single bowl press.
BATTER MIXERS
The WALTER turbo batter mixer TMX 16 LC weighs recipe ingredients of more than 5kg during filling, and individually documents each single batch of batter.
The uniformity of the recipe can thus be maintained, and the printed batch records also serve as quality evidence for batch tracing.
- Computer-controlled batter mixing system with load cells for precise mixing
- Quick and economic preparation of wafer batter with a constant mixing-quality
- Mixed ingredients can be documented with a detailed printout for each batch
- Recipes can be edited by touch panel or chosen from the mixer database
- Hygienic stainless-steel design
- Specially-developed turbo wheel gently mixes the batch
- Easy user-surface with touch panel
- Standard printing and documentation interface
- Flour and sugar bag loading rack
- 160L capacity
SUGAR CONE PRODUCTION PLANT ACCESSORIES
WALTERWERK offers different accessories, as well as special and customised components, for the sugar wafer production process, including:
- Rolling device with six to 40 high-precision rolling tools for almost every common sugar cone format
- Belt winders for the production of solid or hollow wafer rolls
- Bowl presses for different shapes and capacities
- Stacking tables / conveyors with counting devices
- Cooling towers / conveyors
- Heart-to-heart turning devices for the automatic alignment of natural top cones
- Different sleeving devices for paper sleeves / touch protection
- Gluing devices for glued sleeving of cones with paper sleeves / touch protection
- Oil spray devices
- Sawing devices
- Metal detectors
- Wafer punches
- Various-sized batter mixers
- Automatic batter preparation plants
WG ALLIANCE
Two years ago WALTERWERK KIEL formed the WG ALLIANCE with GROSSMANN, thus providing production plants for:
- Brussels waffles
- Belgian wafers
- Soft wafers
- Fan wafers
- Picture wafers
- Toasted design wafers
- Cocktail pastries / biscuits
- Round wafers
- Carlsbad spa wafers
- Hollow wafers
- Twisted wafer rolls